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These days, assembly lines are quickly becoming automated and robotized in the
manufacturing industry.
Screw tightening processes
are also becoming auto-mated,
particularly in the automobile
industry. In actual practice,
however, hand tools, such
as impact wrenches and screwdrivers
which require worker skills,
are still used in most screw
tightening processes.
GIKEN Industrial, a leading
manufacturer of nut runners,
is making every possible
effort to meet specific
user's needs for automation
and energy saving in screw
tightening processes, and
to cope with changing needs.
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Why
do automated screw tightening
processes need proper tightening
control?
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Quality
Improvement
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Generally
speaking,
screw tightening
accuracy
during assembly
must be
assured
if goods
are to be
produced
with high
quality
and provided
with superior
functions.
For example,
as energy
saving in
assembly
processes
and miniaturization
of products
progress,
bolts and
nuts of
automobile
engines
need to
be increasingly
light in
weight and
compact
in size.
To meet
these needs,
high tension
bolt are
frequently
used and
tightening
torque must
be controlled
within a
narrow tolerance
range.
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High
Reliability
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Even
a single
loose or
broken bolt
or nut is
not acceptable,
according
to current
industrial
standards
for high
reliability.
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Low
Cost and
Light Weight
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Both
bolt size
and number
required
for a specific
application
can be reduced
by proper
selection
of high-strength
bolts, and
by employing
an accurate
screw tightening
machine.
This
also reduces
production
costs.
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Labor
Saving and
Energy Saving
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Attention
is being
paid to
rationalization
of assembly
processes.
In particular,
screw tightening
is often
the target
for such
rationalization.
To accomplish
this rationalization,
control
should be
applied
objectively
so that
anyone and
any machine
can perform
reliable
screw tightening
with high
accuracy,
regardless
of the level
of worker
skill. In
addition,
the interval
for unattended
operation
and that
for inspection
must be
extended
to accomplish
true automation.
The operator
cannot carefully
check the
condition
of each
machine
during operation,
so the machinery
itself must
have higher
reliability.
Thus, the
necessity
for better
tightening
control
is also
increasing.
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